IN
A vacuum plodder machine functions through a two-stage extrusion process. The upper stage receives refined soap flakes or noodles, compressing and shredding them before dropping the mass into an intermediate vacuum chamber. High-vacuum suction extracts trapped air bubbles, moisture vapor, and voids from the material. The lower stage worm screw then forces the dense, de-aerated mass through a temperature-controlled front cone and die plate. Heated die heads smooth the outer surface while shaping the mass into continuous billets. Water-cooled jackets surrounding the barrels dissipate heat generated by mechanical friction, preserving the moisture balance and structure of the soap. Overall, it lowers power operational overheads while prolonging the working life of heavy processing machinery.
| Key Attributes | |
|---|---|
| Product Type | Soap Vacuum Plodder |
| Primary Application | Toilet Soap Manufacturing |
| Processing Method | Refining and Plodding |
| Refining System | Refining Screens |
| Screen Type | Different Mesh Sizes |
| Operating Voltage | 415V 3-Phase AC (±10%), 50/60 Hz |
| Production Capacity | 100 kg/hr to 3,000 kg/hr |
| Barrel Cooling & Heating | Jacketed Water Cooling Barrels & Electrical Heated Die Head |
| Additional Information | |
|---|---|
| Country of Origin | India |
Extrudes high-density toilet, beauty, and specialty translucent soap bars.
Processes synthetic detergent (syndet) formulations and heavy-duty laundry washing bars.
Homogenizes and extrudes hotel-size mini soaps and commercial bar stocks.
De-aerates glycerin and translucent soap bases to achieve crystal-clear visual clarity.
Feeds continuous extruded billets into downstream automated wire cutters and stamping presses.
Tamil Nadu, IndiaIt is used to refine soap mass and convert it into uniform soap noodles for further processing in toilet soap manufacturing.
The machine is available in 100 mm (4"), 150 mm (6"), 200 mm (8"), 250 mm (10"), and 300 mm (12") sizes.
The soap mass is refined through screens of different mesh sizes and then forced through a perforated disc to form soap noodles.
Yes, the machine can produce soap noodles with different lengths and thicknesses according to the processing requirements.
It is primarily used in toilet soap manufacturing plants and soap-processing units for refining and shaping soap mass before finishing and stamping.
Shipping fee and delivery date to be negotiated. Contact supplier now for more details.
Tamil Nadu, India
