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Description

A mica band heater utilizes a high-grade nickel-chromium resistance ribbon wrapped around specially designed mica insulation layers. Encased in a durable metal sheath, the assembly transfers heat directly through contact conduction to cylindrical process surfaces. Integrated clamping mechanisms ensure maximum surface contact, preventing thermal hot spots and reducing power loss. Internal insulation prevents outward heat dissipation, allowing the system to achieve target operating temperatures quickly. Built-in terminal options accommodate high amperage electrical connections while protecting internal wiring against oil, moisture, and mechanical strain. Overall, it lowers power operational overheads while prolonging the working life of heavy thermal processing machinery.

Specifications

Key Attributes
Sheath MaterialStainless Steel / Aluminized Steel
Insulation MaterialHigh-Grade Mica Sheet
Max Operating TemperatureUp to 480°C
Watt DensityUp to 4.5 W/cm²
Input Voltage120V / 230V / 415V AC
Clamping / MountingLatch Lock / Barrel Bolt Clamps
Termination OptionsScrew Terminals / Lead Wires / Plug Socket
Additional Information
Country of OriginIndia

Application

Delivers continuous barrel heating for plastic injection molding machines and extrusion lines.

Provides controlled thermal energy to blow molding equipment nozzles and barrel manifolds.

Maintains liquid viscosity by heating industrial transfer pipes, valves, and cylindrical vessels.

Powers thermal sealing jaws and heating stations on automated flexible packaging machinery.

Supplies controlled heat for rubber processing equipment, vulcanizing presses, and die heads.

Trade Details

Available StockIn Stock
Sample AvailabilityNo

Payment Terms

Payment Terms
  • Custom Terms (manual entry)

Company Profile

Annamar Heaters and Ovens
Annamar Heaters and Ovens, Tamil Nadu
TruBasic
IndiaTamil Nadu, India
Manufacturer•Trading Company•Importer•Exporter
Factory Details
Factory SizeBelow 1000 sqm
Frequently Asked Questions
1
How does a mica band heater transfer heat to cylindrical equipment?

It uses direct conductive contact, transferring heat from its internal resistance ribbon through a metal sheath to the surface it clamps onto.

2
What is the maximum temperature limit for a mica band heater?

High-grade mica band heaters typically operate safely at temperatures up to 480°C.

3
Why is tight clamping critical during installation?

Proper clamping eliminates air gaps between the heater sheath and the barrel surface, preventing hot spots and premature element failure.

4
What sheath materials are commonly used in band heaters?

Stainless steel and aluminized steel are widely used to resist oxidation, corrosion, and high thermal stress.

5
Can mica band heaters be customized for different barrel shapes and cutouts?

Yes, they can be fabricated with custom diameters, widths, holes, and cutouts to fit specific machine nozzles and barrels.

Mica Band Heater

A mica band heater is designed to wrap tightly around cylindrical surfaces to deliver fast, uniform, and efficient thermal energy transfer. It is widely utilized across the plastics, packaging, and chemical processing industries to maintain precise temperatures on barrels, nozzles, and pipes.

Min. Order Quantity: 1 piece

Shipping

Shipping fee and delivery date to be negotiated. Contact supplier now for more details.

Annamar Heaters and Ovens
TruBasic
IndiaTamil Nadu, India
Manufacturer

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