Our specialized foundry operates from a 30,000 square foot facility utilizing advanced No-Bake technology with Furan resin binders to produce premium quality castings. Equipped wit...
Our specialized foundry operates from a 30,000 square foot facility utilizing advanced No-Bake technology with Furan resin binders to produce premium quality castings. Equipped with a 20 MT per hour continuous mixer from IMF Italy, we ensure consistently homogeneous resin sand mixtures for superior mold filling and casting integrity. The integrated 20 MT/hour sand reclamation plant cleans, cools, and recycles sand, enhancing sustainability while reducing material costs. Our production line delivers over 100 molds per shift, supported by conveyor systems with roll-over stations and Inductotherm induction furnaces for precise melting control. We manufacture cast iron castings from 250 kg to 2000 kg and SG iron castings from 100 kg to 900 kg, all complying with international standards including ASTM, BS, DIN, JIS, and ISO.
Multiple industries depend on our foundry services for critical components that demand exceptional durability and precision. The automotive sector utilizes our castings for engine blocks, transmission cases, and brake components requiring high strength-to-weight ratios. Construction and mining equipment manufacturers rely on our SG iron castings for wear-resistant parts including crusher jaws, track shoes, and hydraulic components. Pump and valve producers choose our pressure-tight castings for housings and impellers operating in corrosive environments. Agriculture machinery manufacturers source our durable components for tractor parts and harvesting equipment, while general engineering industries use our castings for machine frames, gearboxes, and industrial machinery requiring dimensional stability and extended service life.
Businesses select our foundry services for unmatched reliability and comprehensive manufacturing solutions. Our no-bake technology significantly reduces gas defects and improves casting yield, delivering cost-effective production without quality compromise. The fully integrated facility minimizes supply chain risks by managing everything from pattern making to finished machining under one roof. Our commitment to quality is demonstrated through comprehensive testing including spectrochemical analysis, mechanical testing, and non-destructive testing methods. With imported equipment from leading European manufacturers and stringent process controls, we deliver consistent results across production batches, making us the preferred partner for global suppliers who cannot tolerate downtime or quality variations in their critical components.
Key Features:
- Advanced No-Bake Furan resin technology for superior casting quality
- 20 MT/hour continuous mixer and sand reclamation system from IMF Italy
- Induction melting furnace from Inductotherm for precise temperature control
- Production capacity for CI castings (250-2000 kg) and SG iron castings (100-900 kg)
- Complete in-house CNC machining and comprehensive testing laboratory
Benefits:
- Reduced gas defects and improved casting yield through no-bake technology
- Single-source responsibility from pattern making to finished machining
- Consistent quality through comprehensive testing and process controls
- Cost-effective production with sustainable sand reclamation system
- Reliable delivery of inspection-ready components for critical applications