The Abhi ABE12065 Single Spindle Vertical Expansion Honing Machine is a specialized industrial tool designed for high-accuracy internal bore finishing. It handles workpiece diamete...
The Abhi ABE12065 Single Spindle Vertical Expansion Honing Machine is a specialized industrial tool designed for high-accuracy internal bore finishing. It handles workpiece diameters from 20 mm to 65 mm and lengths up to 300 mm, making it ideal for medium-sized components. The machine's core operation revolves around a vertical spindle that drives an expansion honing tool, which precisely removes material to achieve the desired diameter, geometry, and surface finish. Key operational elements include a PLC-based control system for programming honing cycles, a servo-controlled Z-axis for accurate feed and stroke control, and an automatic centralized lubrication system to ensure smooth, maintenance-free operation. A separate coolant filtration unit is integrated to maintain cutting efficiency and tool life, while belt-driven spindle and high-torque motors provide the necessary power for consistent material removal across various metals and alloys.
This machine finds extensive use in industries where internal bore quality is critical to component function and longevity. In automotive manufacturing, it is employed for finishing engine blocks, connecting rods, and brake cylinders. The hydraulic and pneumatic equipment sector utilizes it for producing cylinders, valve bodies, and pump housings that require precise tolerances for sealing and movement. General engineering and machinery workshops use it for sizing bearing housings, gearboxes, and various custom fixtures. Its design supports integration into production lines for high-volume parts, as well as flexible setups for smaller batch jobs, serving both dedicated mass production and job-shop environments effectively.
Investing in the ABE12065 brings significant business value through enhanced production reliability and part quality. The machine's construction ensures long-term durability and minimal downtime, with features like automatic lubrication reducing wear on critical components. The PLC control allows for storing multiple programs, enabling quick changeovers between different parts and reducing setup time. This consistency directly translates to lower rejection rates, reduced rework, and higher customer satisfaction. The machine's precision ensures components meet stringent industry standards, which is crucial for suppliers serving OEMs and tier-one manufacturers. Its robust design and proven technology make it a dependable asset that maintains accuracy over years of service, protecting your investment and supporting your reputation for delivering quality machined parts.
Key Features:
- Servo-controlled Z-axis for precise feed and stroke control during the honing cycle.
- Programmable Logic Controller (PLC) with user-friendly interface for cycle programming and machine monitoring.
- Centralized automatic lubrication system for reduced maintenance and consistent machine performance.
- Separate coolant filtration unit to maintain honing efficiency and extend abrasive tool life.
- Belt-driven spindle with high-torque column and spindle motors for powerful and consistent operation.
Benefits:
- Achieves high-precision bore geometry and superior surface finishes for critical components.
- Increases production throughput with automated operation and reduced manual intervention.
- Ensures repeatable results part-to-part, minimizing variability and improving quality control.
- Reduces operational costs through efficient material removal and lower tool wear.
- Provides a reliable and durable solution for demanding industrial manufacturing environments.