The Electronic Wrap Reel is a specialized, precision-engineered instrument designed for the accurate and repeatable measurement of yarn count, a fundamental property in textile man...
The Electronic Wrap Reel is a specialized, precision-engineered instrument designed for the accurate and repeatable measurement of yarn count, a fundamental property in textile manufacturing. It automates the process of winding a specified number of yarn turns onto a swift to create a skein of exact length. This prepared skein is then weighed to calculate the yarn's linear density, expressed as count (Ne, Nm, Tex, etc.). The instrument incorporates a three-digit LED preset counter to set the required number of wraps and an automatic DC brake system that stops the reel precisely at the set count. An adjustable two-bar tension device ensures uniform yarn winding tension, while an AC motor provides constant, reliable operating speed. Built for durability and consistent performance, it is a cornerstone tool for any facility where yarn quality is quantified and controlled.
This wrap reel finds critical application across the entire textile supply chain. In spinning mills, it is used for in-process and final quality control of produced yarn, ensuring each lot meets the specified count before shipment. Yarn traders and distributors rely on it to verify lot consistency and provide certified test data to buyers. Fabric manufacturers—whether weaving, knitting, or tufting—use it to inspect incoming yarn, preventing production issues caused by off-spec materials. Furthermore, it is essential in independent testing laboratories that offer certification services and in research institutions developing new yarns or testing methods. Its operation aligns with standard test methods like ASTM D1907, ISO 2060, and others, making its data internationally recognized.
Investing in this Electronic Wrap Reel delivers direct business value by safeguarding product quality and reducing material waste. Its high precision and automation minimize testing variability, leading to more reliable data for making informed sourcing and production decisions. This reliability helps avoid costly downstream defects in fabric, ensures compliance with buyer specifications, and enhances credibility in commercial transactions. The instrument's robust construction and consistent performance translate into long-term operational reliability, reducing downtime and maintenance costs. By delivering accurate, standardized measurements, it becomes a trusted partner in quality assurance, supporting a reputation for consistency and excellence in a competitive market.
Key Features:
- Three-digit LED preset counter for accurately setting the required number of yarn wraps.
- Automatic DC brake system that stops the reel immediately upon reaching the preset count.
- Adjustable two-bar tension device to apply consistent and correct winding tension across different yarn types.
- AC motor drive ensuring constant operating speed for uniform winding and repeatable results.
- Collapsible swift and automatic yarn spreading device for easy skein removal and improved operational efficiency.
Benefits:
- Delivers highly accurate and repeatable yarn count measurements, essential for quality control and standardization.
- Automates the skein preparation process, reducing operator dependency and minimizing human error.
- Ensures testing consistency and compliance with international textile testing standards (ASTM, ISO).
- Robust and reliable construction offers long service life with minimal maintenance in demanding lab environments.
- The precise data generated supports better raw material selection, process control, and final product quality assurance.